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The
dictionary defines “stucco” as plaster or cement
for surfacing walls. Stucco is an old-fashioned yet low-cost,
aesthetically pleasing, durable cladding.
We use products which combine the best of
engineered fiber reinforced cement stucco with technologically
advanced elastomeric finishes to create a stucco-type system
that provides a superior cladding over traditional, field
mixed sand, lime and cement.
Superior products in a superior system create
a more durable and colorfast exterior wall cladding. These
products are designed for maximum effective crack bridging
which does not allow moisture to get into the wall.
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Moisture
management is a top priority in a stucco system because water
is one of the major culprits in plaster deterioration. It
can lead to rust and rot. It enters the building through cracks,
through the roof, around chimneys, or through window and door
openings. It can get behind building paper that is torn or
not properly lapped at seams.
Our objective is to find the cause of the damage, correct
it (i.e., install kick-out diverters, flashing, sealants)
and then repair as required, blending in the finished product
to the existing texture and color. |
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Notice
that we use the term “blend” as the texture is
hand-made and thus unique, --like a fingerprint, to the applicator.
The color matches are very close, however, the samples are
tri-dimensional due to the texture, hence color scanners used
for matching will not read these with total precision, plus
the weathering factor affecting the existing finish. |
| The first step is the proper installation of moisture barriers and
appropriate accessories at stucco terminations and joints. A galvanized
steel diamond mesh metal lath is fastened to the framing or substrate.
We then apply Sto Powerwall(r) Stucco which is a pre-mixed and pre-measured
cement, lime, fibers and additives formula which has much more consistent
quality control than on the job, field mixed stucco. Two layers of stucco
are applied: the first, a "scratch" layer which is horizontally scratched so
that the second coat adheres to it, followed by a "brown coat" which is
leveled to achieve a smooth, plumb surface. An acrylic-based primer is applied, which is vapor permeable, allowing the
substrate to breath naturally and improving water resistance, reducing
chance of efflorescence. A textured, color-integrated finish is the final cladding. Sto manufacturers
three (good, better, best) coating systems with warranties ranging from 5 to
10 years).
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| Trim bands, Quoins and Keystoness |
| Door
and window openings can be enhanced with decorative trim bands,
columns, sills, keystones, and quoins.
A different texture and/or contrasting colors may be used.
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| Above grade horizontal cut ("termite
cut") |
Also
referred to as a termite cut. Synthetic (i.e., EIFS, Duravit)
stucco walls should be terminated at least 4” above
earth grade, 2” above finished (pavers/sidewalk) grade.
Older construction practices sometimes over-looked this procedure
and the synthetic stucco – a foam board covered by a
textured finish – was applied down to the foundation,
below grade.
At least a couple of situations arise from this: moisture
intrusion from the ground up starts the wood rotting process,
and b), the foam board is a perfect shield for the termites
to travel up to the wood unobstructed. Most exterminating
companies require this clearance for visual detection of termite
migration. |
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The
“termite cut” process includes cutting and removing
the foam board below grade and a minimum of 4” above,
embedding a fiberglass mesh in Sto® Watertight Coat which
is a flexible and breathable waterproofing membrane based
on a unique combination of acrylic emulsion, Portland cement
and fine fibers. It is used to waterproof all types of above
or below grade concrete. A textured finish is then applied
to blend in with existing appearance.
Hardcoat stucco applications usually do not require this horizontal
cut unless there is water penetration and possible wood damage
behind the stucco cladding. In such case, the stucco needs
to be removed to expose damage and allow for correction. All
below grade surface will be layered with cement board (Dur-Lock)
and skimmed with Sto® Watertight Coat. A textured finish
is then applied to blend in with existing appearance. |
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